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Real-Time Monitoring System (RTMS) for Sucker Rod Pump (SRP) Wells

Industrial IoT–based RTMS for SRP wells that continuously monitors mechanical, electrical, and process parameters to enable early fault detection, performance optimization, and reduced downtime. The platform combines dynagraph analysis, electrical panel monitoring, and field sensors with cloud dashboards and real-time alerts for complete SRP visibility.

SRP well dynagraph monitoring dashboard

Use-case of SRP Well Monitoring

  • Real-Time SRP Well Performance Monitoring
  • Early Fault Detection & Preventive Maintenance
  • Remote Monitoring of Distributed SRP Wells
  • Support Grid and DG-Based SRP Wells
  • Electrical Energy & Power Quality Analysis
  • Downtime Reduction & Production Optimization

System Hardware Components For SRP Well Monitoring

Industrial-grade edge device for sensor integration, processing, and communication

High-accuracy rod load measurement without mechanical modification

Field-proven transmitters suitable for oilfield environments

Compatible with DOL and VFD starter panels. Supports grid and DG operations

Weatherproof, ruggedized enclosure suitable for harsh oilfield conditions

Designed for continuous operation in harsh environmental and power conditions

Stable performance in DG-based wells and unstable grid supply environments

Encrypted data transmission with controlled cloud access

No data loss during network or power interruptions

SRP well dynagraph monitoring dashboard

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Technical Specification of Monitoring & Data Parameters

Rod load, displacement, stroke profile, pump efficiency indicators
Load Measuring range 0-30,000 lbs
Load monitoring resolution 20 lbs
Position measuring range 0-4000 mm
Position monitoring resolution 5 mm
temperature range -40 to 85 °C
Protection approval Zone 2
Enclosure Protection IP67
Accuracy 2%(FS)
Line-to-neutral voltage (Vrn, Vyn, Vbn) 0 to 300volt AC
Line-to-line voltage (Vry, Vyb, Vbr) 0 to 480volt AC
Phase-wise current (Ir, Iy, Ib) 0 to 60 AMP
Power factor, frequency 1% ACCURACY
Active power & energy (Phase-wise & Total) 1% ACCURACY
Pump ON / OFF / TRIP 0 tO 300volt AC
Overload Relay (OLR) 0 tO 300volt AC
Single Phase Preventer (SPP) 0 tO 300volt AC
VFD / DOL panel fault signals 0 tO 300volt AC
Casing Head Pressure (CHP) 0 to 200kgf/cm2
Annular Back Pressure (ABP) 0 to 200kgf/cm2
Flow line temperature -40 to 85 C, 0 to 200kgf/cm2
Local timestamped logging
Minimum 7 days onboard data storage
Automatic data backfill after network restoration

USPs & Business outcomes for SRP operations

Early Fault Detection

Early fault detection and preventive maintenance planningEarly fault detection and preventive maintenance planning

usp 01

Remote Well Monitoring

Remote monitoring of distributed SRP wells

usp 01

Flexible Power Support

Supports grid and DG-based SRP wells

usp 01

Energy Quality Analysis

Energy and power quality analysis for electrical efficiency

usp 01

Operational Optimization

Downtime reduction and production optimization through actionable insights

usp 01

Cost Control

Every movement, every delivery — visible in real time.

usp 01

FAQ For SRP Well Monitoring

Dynagraph (rod load/displacement), electrical parameters (voltage/current/power/energy), pump status & faults, and process parameters like CHP/ABP and flow line temperature.

Yes, the system supports grid and DG-based SRP wells and is designed to tolerate power fluctuations.

The RTMS provides local timestamped logging with minimum 7-day onboard storage and automatic backfill when the network is restored.

Yes, the electrical panel interface supports VFD/DOL starter panels and fault signal monitoring.

Yes, rugged enclosures and intrinsically safe/zone-compliant options are available for oilfield deployments.

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