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Gas Lift Well Monitoring & ETCC System

GeoSafe’s Gas Lift Well Monitoring & ETCC System is an Industrial IoT–based Real-Time Monitoring and Control System designed for gas lift wells, supporting self-flow and intermittent gas lift operations. The solution combines real-time pressure, temperature, and flow monitoring with an Intelligent Electronic Time Cycle Controller (ETCC) to optimize gas injection cycles and improve well performance. With remote visibility, automated control, and cloud-based analytics, operators can reduce gas losses, improve lifting efficiency, and enhance well uptime across distributed assets.

SRP well dynagraph monitoring dashboard

Use-case of Gas Lift Well Monitoring

  • Self-flow gas lift well monitoring
  • Intermittent gas lift well operation using ETCC-controlled cycles
  • Gas injection optimization and control
  • Remote monitoring of distributed gas lift wells
  • Downtime reduction and production enhancement

System Hardware Components For Gas Lift Well Monitoring & ETCC System

Industrial-grade edge device for acquisition, control, and communication

Field-proven instrumentation for oil & gas environments

Orifice-based or compatible flow instruments

Time-controlled solenoid + DMV integration

Weatherproof, ruggedized; intrinsically safe / zone-compliant options available

Industrial-grade reliability for continuous operation in harsh field conditions.

Fail-safe gas injection control—ETCC ensures predictable, controlled injection cycles.

Secure data communication with encrypted Industrial IoT connectivity and controlled cloud access.

Data integrity & availability—no data loss during network or power interruptions.Data integrity & availability—no data loss during network or power interruptions.

SRP well dynagraph monitoring dashboard

Technical Specification of Monitoring & Data Parameters

Casing Head Pressure (CHP) 0 to 200kgf/cm2
Gas Injection Pressure (GIP) 0 to 200kgf/cm2
After Bean Pressure (ABP) 0 to 200kgf/cm2
Gas injection / flow line temperature -40 to 85 c
Gas injection ON / OFF timing 0 to 24 hour
Cycle duration and frequency 0 to 24 hour
Runtime hours and cycle history 0 to 24 hour
Missed or failed cycle detection YES
Solenoid valve status On/Off
Digital Motorized Valve (DMV) status On/Off

USPs & Business outcomes for Gas Lift Well Monitoring

Upstream Ready

Engineered specifically for upstream oil & gas field deployments, including onshore and remote locations. Ensures reliable performance under harsh environmental and operational conditions.

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Industrial IoT Architecture

Built on Industrial IoT and instrumentation best-practice architecture for scalable monitoring and control. Enables seamless integration with sensors, analytics platforms, and enterprise systems.

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Hazardous Area Safe

Supports intrinsically safe designs suitable for hazardous and explosive environments. Compliant with field safety standards to ensure secure and uninterrupted operations.

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Operator Grade Design

Designed to meet PSU specifications and large oilfield operator technical requirements. Delivers enterprise-grade reliability, compliance, and long-term operational stability.

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FAQ For Gas Lift Well Monitoring & ETCC System

ETCC (Electronic Time Cycle Controller) controls gas injection ON/OFF timing and cycle duration/frequency to optimize intermittent gas lift operations.

CHP, GIP, ABP, gas injection/flow line temperature, gas injection flow rate, valve status, and cycle history including missed/failed cycles.

Yes. The system is designed for both self-flow and intermittent gas lift operations using ETCC-controlled cycles.

The system provides local data storage and automatic backfill to prevent data loss during connectivity interruptions.

Yes. It supports solenoid valve status monitoring and DMV status monitoring.

Yes. Rugged enclosures and intrinsically safe/zone-compliant options are supported for oil & gas deployments.

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